Revive and Recondition: Empowering Industries with Refurbished ABB Robots

Refurbished ABB robots are gaining increasing traction in various industries, offering a cost-effective and sustainable alternative to purchasing new equipment. By undergoing a meticulous process of reconditioning, these robots are restored to their original performance capabilities, delivering significant benefits to businesses.

Understanding Refurbished ABB Robots

Refurbished ABB robots are pre-owned robots that have undergone a comprehensive restoration process. This process typically involves:

• Disassembling and cleaning the robot
• Replacing worn or damaged components
• Upgrading software and firmware
• Rigorous testing and certification

The end result is a robot that performs as well as a new one, at a fraction of the cost.

Why Refurbished ABB Robots Matter

In today's competitive manufacturing landscape, optimizing costs while maintaining productivity is crucial. Refurbished ABB robots offer several compelling reasons why they matter:

• Cost Savings: Refurbished robots typically cost 30-50% less than new ones, providing significant upfront savings.
• Reliability: The refurbishment process includes extensive testing and certification, ensuring the robot meets ABB's strict performance standards.
• Reduced Lead Time: Refurbished robots are readily available, eliminating the lead time associated with purchasing and installing new robots.
• Sustainability: Refurbishing robots extends their lifespan, reducing waste and promoting sustainability.

Potential Drawbacks of Refurbished ABB Robots

While refurbished ABB robots offer numerous benefits, there are a few potential drawbacks to consider:

• Limited Availability: Some models or configurations of robots may not be available as refurbished options.
• Warranty: Refurbished robots typically come with a shorter warranty than new robots.
• Obsolescence: Refurbished robots may not support the latest features or software upgrades available for newer models.

Six Common Mistakes to Avoid When Purchasing Refurbished ABB Robots

To ensure a successful experience with refurbished ABB robots, avoid these common mistakes:

• Failing to Research: Thoroughly research different suppliers and their refurbishment processes.
• Ignoring Reputation: Choose suppliers with a proven track record of delivering high-quality refurbished robots.
• Skimping on Testing: Request comprehensive testing results before purchasing a refurbished robot.
• Overlooking Warranty: Make sure the robot comes with an adequate warranty to protect your investment.
• Neglecting Maintenance: Refurbished robots require regular maintenance to maintain optimal performance.
• Assuming Compatibility: Verify that the refurbished robot is compatible with your existing equipment and applications.

Effective Strategies for Purchasing Refurbished ABB Robots

Follow these steps to maximize the benefits and minimize the risks of purchasing refurbished ABB robots:

• Consider Your Needs: Determine the specific requirements of your application before searching for a robot.
• Compare Suppliers: Research different refurbished robot suppliers and compare their offerings, pricing, and warranties.
• Verify Refurbishment Process: Request details about the supplier's refurbishment process to ensure it meets industry standards.
• Request Testing: Ask for comprehensive testing results to demonstrate the robot's performance.
• Secure Warranty: Ensure the refurbished robot comes with an appropriate warranty for peace of mind.
• Plan for Maintenance: Develop a maintenance schedule to prolong the robot's lifespan.

Step-by-Step Approach to Refurbishing ABB Robots

For businesses with the expertise and resources, it is possible to refurbish ABB robots in-house. Here is a step-by-step approach:

• Disassembly: Carefully disassemble the robot to remove all components.
• Cleaning: Thoroughly clean all components using appropriate solvents and techniques.
• Inspection: Inspect each component for wear, damage, or corrosion.
• Replacement: Replace any worn or damaged components with new or refurbished ones.
• Reassembly: Reassemble the robot according to the manufacturer's specifications.
• Testing: Rigorously test the robot's functionality and performance.

Humorous Stories and Lessons Learned

Story 1:

A manufacturer purchased a refurbished ABB robot but failed to properly test it. When the robot was installed, it malfunctioned repeatedly, causing production delays. The root cause was a faulty encoder that had not been detected during the supplier's testing.
Lesson Learned: Thorough testing is essential before putting a refurbished robot into operation.

Story 2:

A company purchased a refurbished ABB robot from an online auction site. When the robot arrived, it was discovered that it had been painted a bright pink color. While the robot functioned perfectly, the unusual color raised eyebrows among the workforce.
Lesson Learned: Verify the robot's condition and appearance before purchasing it.

Story 3:

A engineer was tasked with refurbishing an ABB robot that had been damaged during a power outage. After replacing several components, the robot still failed to operate properly. The engineer eventually discovered that a small wire had been accidentally reversed during reassembly.
Lesson Learned: Attention to detail is critical when refurbishing ABB robots.

Benefits of Using Refurbished ABB Robots

Businesses that employ refurbished ABB robots experience numerous benefits, including:

• Reduced Operating Costs: Refurbished robots are significantly less expensive than new ones, lowering operating costs.
• Improved Productivity: Refurbished robots perform as well as new ones, boosting productivity.
• Enhanced Flexibility: Refurbished robots can be easily reconfigured to handle different tasks, increasing flexibility.
• Reduced Environmental Impact: Refurbishing robots extends their lifespan, reducing waste and promoting sustainability.

FAQs

• Are refurbished ABB robots as reliable as new ones?
  Yes, refurbished ABB robots are restored to their original performance specifications and undergo rigorous testing before being certified.

• What is the typical cost of a refurbished ABB robot?
  Refurbished ABB robots typically cost 30-50% less than new ones, depending on the model and condition.

• Can I purchase refurbished ABB robots directly from ABB?
  Yes, ABB offers a certified refurbishment program for its robots.

• What is the warranty period for refurbished ABB robots?
  Warranty periods for refurbished ABB robots vary depending on the supplier, but typically range from 3 months to 1 year.

• Can I refurbish ABB robots in-house?
  Yes, but it requires specialized expertise, equipment, and adherence to ABB's refurbishment guidelines.

• How long does the refurbishment process take?
  The refurbishment process typically takes 4-6 weeks, depending on the robot's condition and the supplier's workload.