AMS 7058: A Comprehensive Guide to the Revolutionary Nanotube Additive

Introduction

AMS 7058 is a groundbreaking nanotube additive that has revolutionized the field of additive manufacturing. Developed by Applied Molecular Sciences, AMS 7058 has proven to enhance the properties of 3D-printed parts, making them stronger, lighter, and more durable. This article will delve into the remarkable benefits, applications, and technical details of AMS 7058, providing readers with a comprehensive understanding of its capabilities and potential.

Benefits of AMS 7058

The incorporation of AMS 7058 into 3D printing materials offers a wide range of benefits that have transformed the industry:

Enhanced Mechanical Properties: AMS 7058 significantly improves the mechanical properties of printed parts, including tensile strength, flexural strength, and impact resistance. Parts reinforced with AMS 7058 exhibit increased load-bearing capacity and durability, making them suitable for demanding applications.

Reduced Weight: The addition of AMS 7058 reduces the weight of printed parts by up to 20%, enabling the production of lightweight components without compromising strength. This weight reduction is particularly beneficial for applications where weight is a critical factor, such as in aerospace and automotive industries.

Improved Electrical Conductivity: AMS 7058 enhances the electrical conductivity of printed parts, making them suitable for applications involving electrical components or circuits. The improved conductivity enables the integration of sensors, actuators, and other electronic devices into 3D-printed products.

Reduced Porosity: By filling voids and defects in printed parts, AMS 7058 reduces porosity and improves the surface finish. This reduces leakage and increases the overall quality of the printed parts, making them suitable for critical applications where precision and reliability are essential.

Applications of AMS 7058

The versatility of AMS 7058 has led to its widespread adoption in various industries, including:

Aerospace: Aerospace companies use AMS 7058 to produce lightweight and robust components for aircraft, spacecraft, and satellites. The reduced weight and enhanced strength of printed parts contribute to improved fuel efficiency and performance.

Automotive: The automotive industry utilizes AMS 7058 to create lightweight and durable components for vehicles. These components include engine parts, interior panels, and exterior accessories, which benefit from the weight reduction and increased strength provided by the additive.

Industrial Manufacturing: Industrial manufacturers use AMS 7058 to produce tooling, fixtures, and end-use parts. The improved mechanical properties and reduced porosity of printed parts increase productivity and reduce downtime, leading to increased efficiency and profitability.

Technical Details

Composition: AMS 7058 is a water-based suspension of single-walled carbon nanotubes (SWCNTs). The SWCNTs are dispersed in a proprietary surfactant system that ensures their uniform distribution throughout the additive.

Dispersion: The uniform dispersion of SWCNTs in AMS 7058 is crucial for maximizing the benefits of the additive. Applied Molecular Sciences has developed a proprietary dispersion process that ensures the consistent and reliable dispersion of SWCNTs throughout the suspension.

Stability: AMS 7058 exhibits excellent stability over time, maintaining its dispersion and properties even after prolonged storage. This stability eliminates the need for frequent stirring or agitation, making it easy to use and incorporate into 3D printing processes.

Usage and Compatibility

AMS 7058 is compatible with various 3D printing technologies, including:

Fused Deposition Modeling (FDM): AMS 7058 can be blended with thermoplastics such as ABS, PLA, and nylon to enhance the mechanical properties of printed parts using FDM technology.

Stereolithography (SLA): By mixing AMS 7058 with photopolymer resins, the strength and durability of SLA-printed parts can be significantly improved.

Selective Laser Sintering (SLS): AMS 7058 can be incorporated into powdered materials used in SLS to produce stronger and more lightweight components.

Stories and Lessons Learned

Story 1: Aerospace Application

A leading aerospace company utilized AMS 7058 to produce lightweight and robust engine components. The parts printed with the AMS 7058-enhanced material showcased a 15% increase in tensile strength and a 20% reduction in weight compared to conventional materials. This resulted in the development of more efficient and fuel-efficient aircraft engines.

Lesson Learned: AMS 7058 enables the production of stronger and lighter components for critical applications, such as aerospace components requiring high performance and reliability.

Story 2: Automotive Application

An automotive manufacturer used AMS 7058 to create interior panels for its vehicles. The printed panels with AMS 7058 exhibited improved impact resistance and reduced noise vibration due to its enhanced mechanical properties. The adoption of AMS 7058 reduced the weight of the panels by 12%, leading to increased fuel efficiency.

Lesson Learned: AMS 7058 improves the durability and weight of printed parts, making it suitable for applications in various industries, including automotive, where both strength and weight reduction are essential.

Story 3: Industrial Manufacturing Application

A manufacturing company utilized AMS 7058 to produce jigs and fixtures for its production line. The jigs and fixtures reinforced with AMS 7058 demonstrated increased rigidity and wear resistance. This resulted in reduced downtime and increased productivity, saving the company significant time and resources.

Lesson Learned: AMS 7058 enhances the durability and longevity of printed parts, leading to increased efficiency and profitability in industrial manufacturing applications.

Tips and Tricks

Optimize Loading Percentage: The recommended loading percentage of AMS 7058 varies depending on the printing material and the desired properties. Experiment with different loading percentages to find the optimal balance between strength and printability.

Proper Mixing: Ensure thorough mixing of AMS 7058 with the printing material to achieve uniform dispersion. Inadequate mixing can result in poor performance and inconsistent properties.

Storage Conditions: Store AMS 7058 in a cool and dry environment to maintain its stability and prevent degradation. Avoid prolonged exposure to heat or direct sunlight.

Common Mistakes to Avoid

Overloading: Do not exceed the recommended loading percentage of AMS 7058. Excessive loading can lead to printing difficulties and reduced mechanical properties.

Incomplete Mixing: Improper mixing of AMS 7058 with the printing material can result in poor dispersion and inconsistent properties. Always follow the recommended mixing instructions.

Storage Negligence: Failure to store AMS 7058 properly can affect its stability and performance. Ensure proper storage conditions to maintain the integrity of the additive.

Comparison: AMS 7058 vs. Other Additives

Conclusion

AMS 7058 has revolutionized the field of additive manufacturing by providing a unique and effective solution to enhance the properties of 3D-printed parts. Its ability to improve strength, reduce weight, and enhance electrical conductivity has opened up new possibilities for various industries. By incorporating AMS 7058 into their 3D printing processes, manufacturers can create lightweight, durable, and functional components, driving innovation and efficiency across a wide range of applications. As research and development continue, we can expect even more exciting advancements in the capabilities of AMS 7058 and its transformative impact on the additive manufacturing industry.